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PVC WPC profile extrusion creating EPTT / generation line
PVC profile extrusion generation line mainly composed by conical twin screw extruder, EPT calibration table, haul off EPTT, cutting EPTT, stacker.With various moulds, it can make different UPVC profile, these kinds of as:PVC window doorway profile, PVC doorway panel, PVC window sill board, cabinet doorway board, curtain box and different decorative PVC profiles.
And by modifying screw barrel and mould, it can also create PVC dependent WPC items, this kind of as:WPC wall panel, WPC window door body moldings, skirting moldings, WPC doorway board and so on.
Primary features of PVC WPC profile production line:
* extruEPTTflange adopts hinged variety, convenient for changing filtration net, decrease time for altering internet.
* speed managed by inverter, preserving EPTT and effortless to adjust velocity
* extruEPTTtemperature managed by Omron EPTT controller, temperature fluctuation self adjusting
* simple and convenient for procedure and maintain
* reduced EPTT use
* affordable cost, appropriate for huge scale investment decision.
Major parameter of PVC profile extrusion EPTT:
|
Product |
SJSZ sixty five/132 |
SJSZ eighty/156 |
SJSZ ninety two/188 |
|
Extruder |
65/132 |
eighty/156 |
ninety two/188 |
|
Max applicable width |
200mm-600mm |
500mm-800mm |
800mm-1200mm |
EPTnical parameters:
1. Extrusion system : (screw barrel)
JCEP diameter: 50mm, 105mm(Can be EPT)
Created output: 50-150kg/h
The screw framework is EPTTly developed for PVC wooden-plastic. It rotates in different course via conical toothed combination. The rotation velocity is 1-34.7r/min.
JCEP content: large good quality alloy metal -38CrMoAlA, following substantial temperature nitriding therapy, nitriding layer depth: .five-.7mm, area hardness geHV740-940
CylinEPTTmaterial: large top quality alloy steel -38CrMoAlA, soon after higher temperature nitriding treatment method, nitriding layer depth: .six-.7mm, area hardness geHV740-940
Barrel temperature management system:
EPT zone: forged EPT heating ring stainless metal surface area housing cooling admirer
Cooling gadget: Followers use air as a medium to offer correct temperature manage
Number of heating areas: 4. Total heating EPTT: 11.6KW.
The temperature selection is 50-300 ordmC
EPTT of cooling admirer: 3 times180W/ established
JCEP barrel good quality assurance: EPTd processing and tests products, strict heat treatment method manage procedure, provide examination block and take a look at report, standard services problems.
2. Feeding system:
(one) 304 stainless metal feeding hopper.
(two) EPTT of feeding motor: .55kW 3-section asynchronous motor, related with miniature pendulum needle EPTT, motor speed selection 10-1500r/min, feeding speed selection one-50r/min.
(three) Speed manage of feeding system, managed by ABB AC inverter
3. EPTT reduction method
(1) Undertake substantial torque reduction box
(2) JCEP cooling unit
(3) EPT materials of reduction box: 20CrMoTi, EPT reduction, utilizing hard tooth floor EPTTl mix, EPT carburizing tooth grinding treatment method
(4) Making use of German EPT, EPTT provider life, lower sound, low warmth
(5) Horizontal reduction EPTT. The primary motor is linked to the reduction EPTT by way of a shaft coupling
(six) Distribution box: the output of solitary torque is altered to the output of biaXiHu (West EPT) Dis.al torque by way of superEPTTl EPT
4. Principal motor system
(1) AC primary motor: Mattress EPT motor
(2) EPTT of major motor: eighteen.5KW, 380V, 50HZ
(three) Major motor speed regulation manner: ABB AC inverter manage
5. Extruding proportions and bodyweight
(one) External dimension: 2000 times1500 times2300mm
(2) CEPTTr top: 1000mm
(3) EPTT excess weight: about 2000Kg
6. EPT control technique
(one) Optimized EPT control cupboard
(2) Omron temperature handle meter management technique, PID type temperature fluctuation automated placing adjustment
(three) AC inverter is developed by ABB
(four) SchneiEPTTcontactor
(five) Crisis shutdown unit and alarm method
(6) The thermocouple plug shall be inserted with two pellets
seven. Detection assortment of alarm system:
(1) overcurrent protection and alarm operate
Item examples:
Pratical application:
