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SZ1200P/1300P/1500P Computerized die-chopping and creasing device(manual-computerized kind)
|Max. Paper Size||mm||1200*780||1300X960||1500X1100|
|Min. Paper Size||mm||350*350||400X410||540X410|
|Max. Die-slicing Dimensions||mm||1180*760||1280X940||1480X1080|
|Max. Wor ept Stress||T||three hundred||three hundred||300|
|Cardboard sheet thickness||gsm||250-800||250-800||250-800|
|Corrugate sheet Thickness||mm||1-7||one-7||1-7|
|Complete Electrical power||KW||23.five||23.5||27.five|
|Total Excess weight||kg||14500||16000||19000|
Functions of the equipment:
- The Bobst variety reduce structure helps make the slicing system movement like a scissor, it will realize a complete and less complicated reduce.
- Major worm gear employs alloy copper content, soon after the skilled operator's guide scraping therapy and rigorous standard tests, it can assures the driving elements ten a long time existence.
- The primary chains adopt imported British Renold brand, the differences of ten chains are less than .2mm.
- The connect among equipment box and driving shaft adopts sleeve and pin structure guaranteeing a powerful link.
The device adopts frequency controller to achieve stepless pace acceleration which can achieve to 5000 instances for each hour. In the course of real manufacturing, it can normally run at 3600 to 4200 instances for every hour in accordance to the quality of the board. If the top quality of the paper is great, a great operator even can run the device at highest velocity.
As it is proven in the picture of the device, the device adopts automatic paper feeding method which retains the operator away from the die-chopping component. The mounting and adjustment of the die plate is also carried out outside of the die-cutting portion with sensors and detectors at die-slicing portion to guarantee that the device can not be commenced when the die-reducing plate is at adjustment standing.
In addition to the sensors at die-slicing element, there are sensor or approach switches at window element to make the entire machine at checking standing to ensure its security.
- Operation comfort:
There is Guy-equipment interface set up in the control panel which will displays the safety standing of the machine as effectively as malfunctions to facilitate the operator. Digicam is also put in in front of the operator for him/her to monitor the procedure standing at the supply component.
- Primary Constructions and Important Content Employed
- Four Major Massive Areas:
They are: base station, relocating system, higher platform and equipment wall. The bottom station is created of gray forged iron -HT two hundred the transferring system is ductile iron - QT 42-ten and the device wall is high quality A3 metal.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring established to ensure steady pressure out place of not significantly less than 300 tons.
The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-50. the material for the worm is copper alloy - ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-slicing and Creasing Portion:
The generate is transferred by means of crank rod to pendulum which will bring the relocating platform to shift up and down to get to die-lower and creasing purpose.
The pendulum is created of large good quality ductile iron. The pendulum axis is accomplished by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm - completely stick to the specification of 1080 kind automatic die-chopping and creasing machine. In contrast with automatic die-reducing and creasing equipment which is employed for cardboard die-reducing, this type of computerized die-chopping and creasing equipment is largely utilized for corrugated board which wants significantly less pressure for die-cutting, in this circumstance fairly some producers have produced scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We keep broader pendulum and even bigger diameter on its shaft to make our device last for a for a longer time lifestyle.
The die-reducing plate utilizes 7 mm 75 Crl plate which has far more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning system to ensure the boarding conveying precise and stable.
The machine utilizes gripper bar type with 12A extended joints chain which is less in fat and considerably less shock to the intermittent device below the precondition to guarantee the power of the chain. The model of the chain is Renold U.K with high exact and high quality. .
The Gripper bar adopts aviation aluminum with three bridge sort- light in fat and large in energy.
- Electrical Portion
The electrical elements are developed and assembled according to the European CE regular and uses world extensive identified brand name items.
- Set up of Die
The die mounting and dismounting adopts side withdrawing ways which time conserving and straightforward for operation.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer's guidance.
The chase loc ept is pneumatic which is easy, convenient and trustworthy.
- Specific Figures of Our Machine:
- Clever And Particular Front Lay Design:
Compared with the card board sheet, the corrugated board has more power. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the front lay reaches to its maximum position.
Generally the producers will set up sensors on this component to quit the machine when the paper is fed abnormally to the front lay. Nevertheless, when the machine is managing at the large pace, the inertia will provide the machine to operate for a even though to make the entrance lay to its maximum point and then also damage the front lay and the gripper bar.
Our unique design is that when the abnormal board feeding occurs and getting detected, the front lay can by no means reaches to its greatest position which can make free of charge from front lay and gripper bar damages due to the fact of irregular paper feeding.
As it is our particular style, so there is no photo to be revealed right here.
- Automobile-Handbook Switching Method
The Feeding technique for this sort of device can do automobile and handbook. When the sheet shape is excellent, you can use automobile-purpose. When the form of the sheet is not very good, you can use handbook function and do sheet feeding manually.
When the sheet is not great in shape,, you can open the rear beam and elevate up the feeder to do manual feeding.
|Identify||Brand and Origin||Remarks|
|Bearing||SKF Swiss||Essential component|
|IKO Japan or HangZhou, China||Not crucial part|
|Chain||Renold U.K||Principal Chain ( Discrepancy of less than .2 mm for per 10 chains of device chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric Change||Fotek ZheJiang|
|Major Motor||Siemens||Joint Undertaking|
|Pneumatic Parts||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and supply||CPG ZheJiang|
/ The use of first gear manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our firm and the outlined alternative parts contained herein are not sponsored, accepted, or created by the OEM. /