China wholesaler CZPT JMI Type Flexible Diaphragm Disc Coupling High Quality CZPT Couplings

Product Description

JMI Type Disc Diaphragm Coupling(JB/T9147-1999)

♦Description
JM Series Diaphragm Coupling of flexible metal flexible coupling, which relies on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate for the axial, radial, and angular deviation caused by the manufacturing error, installation error, bearing deformation, and the change in temperature rise.

The main characteristics of JM Series Diaphragm Coupling:
1. Compensation two-axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial, and angular displacement.
2. Obvious damping effect, no noise, no wear, and tear.
3. High transmission efficiency, up to 99.86%. Especially suitable for medium and high-speed high-power transmission.
4. Adapt to high temperature (-80+300) and harsh environments, and can be in shock, vibration, safety, and dynamic conditions.
5. Simple structure, lightweight, small size, convenient assembly, and disassembly. Without moving the machine can be disassembled (with intermediate type), with no need for lubrication.
6. Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.

JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.

♦Detailed Pictures

♦Basic Parameter and Main Dimension

NO  Tn    /N·m Tmax  /N·m    [n]  /r·mi -1     d  (H7)   D   C  N·m/rad t     I  kg·m 2  ≈   m  /kg  ≈ Y J,J1,  Z L L L L1 JMI1 25 80 6000 14 32 - J1  27 Z1 20 35 90 1×10 4 8.8 0.0007 1 16,18,19 42 30 20,22 52 38 JMI2 63 180 5000 18,19 42 - 30 45 100 1.4×10 4 9.5 0.001 1.3 20,22,24 52 38 25 62 44 JMI3 100 315 5000 20,22,24 52 - 38 50 120 1.87×10 4 11 0.0571 2.3 25,28 62 44 30 82 60 JMI4 160 500 4500 24 52 - 38 55 130 3.12×10 4 12.5 0.0037 3.3 25,28 62 44 30,32,35 82 60 JMI5 250 710 4000 28 62 - 44 60 150 4.32×10 4 14 0.0083 5.3 30,32,35,38 82 60 40 112 84 JMI6 400 1120 3600 32,35,38 82 82 60 65 170 6.88×10 4 15.5 0.0159 8.7 40,42,45  ,48,50 112 - 84 JMI7 630 1800 3000 40,42 112 112 84 70 210 10.35×10 4 19 0.571 14.3 45,45,50  ,55,56 - 60 142 107 JMI8 1000 2500 2800 45,48 112 112 84 80 240 16.11×10 4 22.5 0. 0571 22 50,55,56 - 60,63,65,70 142 107 JMI9 1600 4000 2500 55,56 112 112 84 85 260 26.17×10 4 24 0.1415 29 60,63,65  ,70,71,75 142 - 107 80 172 132 JMI10 2500 6300 2000 63,65,70  ,71,75 142 142 107 90 280 7.88×10 4 17 0.2974 52 80,85,90,95 172 - 132 JMI11 4000 9000 1800 75 142 142 107 95 300 10.49×10 4 19.5 0.4782 69 80,85,90,95 172 - 132 100,110 212 167 JMI12 6300 12500 1600 90,95 172 - 132 120 340 14.07×10 4 23 0.8067 94 100,110  ,120 ,125 212 167 JMI13 10000 18000 1400 100,110  ,120,125 212 - 167 135 380 19.23×10 4 28 1.7053 128 130,140 252 202 JMI14 16000 28000 1200 120,125 212 - 167 150 420 30.01×10 4 31 2.6832 184 130,140,150 252 202 160 302 242 JMI15 25000 40000 1120 140,150 252 - 202 180 480 47.46×10 4 37.5 4.8015 263 160,170,180 302 242 JMI16 40000 56000 1000 160,170,180 302 - 242 200 560 68.09×10 4 41 9.4118 384 190,200 352 282 JMI17 63000 80000 900 190,200,220 352 - 282 220 630 101.3×10 4 47 18.3753 561 240 410 330 JMI18 100000 125000 800 220 352 - 282 250 710 161.4×10 4 54.5 28.2033 723 240,250,260 410 330 JMI19 160000 200000 700 250,260 410 - 330 280 800 79.3×10 4 48 66.5813 1267 280,300,320 470 380

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of "quality first, service first, continuous improvement and innovation to meet the customers" for the management and "zero defect, zero complaints" as the quality objective. 

 

♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly → Packing→ Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What's your payment?
A: T/T.  

♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

Can flexible couplings be used in hydraulic and pneumatic systems?

Yes, flexible couplings can be used in both hydraulic and pneumatic systems to connect various components and transmit power or motion. However, the selection of flexible couplings for these systems depends on specific application requirements and operating conditions.

Hydraulic Systems:

• Compensating Misalignment: In hydraulic systems, flexible couplings are used to compensate for misalignment between the driving and driven components, such as pumps, motors, and actuators. Misalignment can occur due to variations in the mounting or movement of components. The flexibility of the coupling allows it to accommodate misalignment while transmitting torque efficiently.
• Vibration Damping: Hydraulic systems can generate vibrations during operation, which can affect the performance and lifespan of connected components. Flexible couplings with vibration-damping properties help reduce the transmission of vibrations, providing smoother operation and minimizing wear on components.
• Reducing Shock Loads: Flexible couplings absorb and dampen shock loads that may occur in hydraulic systems during rapid starts, stops, or pressure fluctuations. By absorbing these shock loads, the coupling protects connected components from potential damage.
• Corrosion Resistance: Hydraulic systems may operate in environments with exposure to hydraulic fluids, which can be corrosive. Flexible couplings made of materials resistant to corrosion, such as stainless steel or specific polymers, are suitable for such applications.
• High Torque Transmission: Hydraulic systems often require high torque transmission between the power source and the driven components. Flexible couplings can handle high torque levels while accommodating angular and axial misalignments.

Pneumatic Systems:

• Compensation for Misalignment: In pneumatic systems, flexible couplings provide compensation for misalignment between components, such as pneumatic cylinders, valves, and rotary actuators. The ability to accommodate misalignment ensures smooth operation and reduces the risk of mechanical stress on the system.
• Minimal Lubrication: Some flexible couplings designed for pneumatic systems require little to no lubrication, making them suitable for applications where oil or grease contamination is undesirable.
• Low Inertia: Pneumatic systems often require components with low inertia to achieve rapid response times. Flexible couplings with low mass and low inertia help maintain the system's responsiveness and efficiency.
• High Torque Transmission: Pneumatic systems can demand high torque transmission between components, such as in pneumatic rotary actuators. Flexible couplings can transmit torque effectively while compensating for potential misalignments.
• Corrosion Resistance: Pneumatic systems operating in harsh environments may be exposed to moisture or chemicals. Flexible couplings made of corrosion-resistant materials are ideal for such conditions.

Overall, flexible couplings are versatile components that can be used in a wide range of hydraulic and pneumatic applications. When selecting a flexible coupling for a specific system, it's essential to consider factors such as misalignment compensation, vibration damping, shock absorption, corrosion resistance, torque transmission capability, and compatibility with the system's operating conditions.

Can flexible couplings be used in pumps, compressors, and fans?

Yes, flexible couplings can be used in pumps, compressors, and fans, and they are commonly employed in these types of rotating machinery. Flexible couplings offer several advantages that make them suitable for such applications:

• Misalignment Compensation: Pumps, compressors, and fans often experience misalignments due to various factors, such as thermal expansion, foundation settling, or component wear. Flexible couplings can accommodate angular, parallel, and axial misalignments, helping to maintain proper alignment between the driving and driven components.
• Vibration Damping: Flexible couplings help dampen vibrations in rotating machinery, which is essential for smooth operation and reduced wear on components. In pumps, compressors, and fans, vibration control is crucial to prevent premature failure and maintain reliable performance.
• Shock Load Absorption: These rotating machines may encounter shock loads during startup or shutdown, especially in reciprocating equipment like reciprocating pumps or compressors. Flexible couplings can absorb and mitigate the impact of such loads, protecting the connected equipment from damage.
• Reduced Maintenance: Flexible couplings with elastomeric elements or other self-lubricating features require minimal maintenance, leading to cost savings and reduced downtime in pumps, compressors, and fans.
• Energy Efficiency: Certain flexible coupling designs, such as beam couplings or certain elastomeric couplings, have low mass and inertia. This characteristic helps improve the energy efficiency of rotating machinery, which is particularly beneficial in large-scale pumps, compressors, and fans used in industrial applications.
• Adaptability: Pumps, compressors, and fans often have varying operating conditions and load profiles. Flexible couplings are adaptable to different operating environments, making them suitable for diverse applications.

In summary, flexible couplings offer several performance-enhancing features that make them well-suited for use in pumps, compressors, and fans. Their ability to accommodate misalignment, dampen vibrations, absorb shocks, and reduce maintenance requirements contributes to improved reliability, efficiency, and longevity of the connected rotating machinery.

What materials are commonly used in manufacturing flexible couplings?

Flexible couplings are manufactured using a variety of materials, each offering different properties and characteristics suited for specific applications. The choice of material depends on factors such as the application's requirements, environmental conditions, torque capacity, and desired flexibility. Here are some of the commonly used materials in manufacturing flexible couplings:

• Steel: Steel is a widely used material in flexible couplings due to its strength, durability, and excellent torque transmission capabilities. Steel couplings are suitable for heavy-duty industrial applications with high torque requirements and harsh operating conditions.
• Stainless Steel: Stainless steel is often used to manufacture flexible couplings in environments with high corrosion potential. Stainless steel couplings offer excellent resistance to rust and other corrosive elements, making them ideal for marine, food processing, and chemical industry applications.
• Aluminum: Aluminum couplings are lightweight, have low inertia, and provide excellent balance. They are commonly used in applications where reducing weight is critical, such as aerospace and robotics.
• Brass: Brass couplings are known for their electrical conductivity and are used in applications where electrical grounding or electrical isolation is required, such as in certain industrial machinery or electronics equipment.
• Cast Iron: Cast iron couplings offer good strength and durability and are often used in industrial applications where resistance to shock loads and vibrations is necessary.
• Plastic/Polymer: Some flexible couplings use high-performance polymers or plastics, such as polyurethane or nylon. These materials provide good flexibility, low friction, and resistance to chemicals. Plastic couplings are suitable for applications where corrosion resistance and lightweight are essential.
• Elastomers: Elastomers are used as the flexible elements in many flexible couplings. Materials like natural rubber, neoprene, or urethane are commonly used as elastomer spider elements, providing flexibility and vibration damping properties.

The selection of the coupling material depends on the specific needs of the application. For instance, high-performance and heavy-duty applications may require steel or stainless steel couplings for their robustness, while applications where weight reduction is crucial may benefit from aluminum or polymer couplings. Additionally, the choice of material is influenced by factors such as temperature range, chemical exposure, and electrical requirements in the application's operating environment.

Manufacturers typically provide material specifications for their couplings, helping users make informed decisions based on the specific demands of their applications.

editor by CX 2023-10-06